“Montage Building” Helps Lake Home Project Meet Deadline

lake house shellWith time running out and their prospective home site building permit deadline fast approaching, a couple from Iowa was in a race against time. The 3,000 SF custom home they wanted to build on a steep, challenging site on a southern Vermont lake had to be designed and substantially completed by mid October 2014—and it was already late February.

To make matters worse, without the building documents in hand the prospects wouldn’t be able to combine their (higher-rate) construction loan with their (lower-rate) mortgage to shorten the former and avoid two closing costs—and besides, they could not close without knowing if they could complete their home before the existing build permit expired.

site prepWith just a little over seven months remaining to build, the couple turned to Bensonwood. They were familiar with another home we built on the same lake, and as long-time fans of the PBS television series, This Old House, they had seen Bensonwood featured on the program and thought our processes might hold the key to streamlining the process.

After two visits to our facilities, the husband put his cards on the table:

“If you can build me the house, I’ll buy the land next week!”

We accepted the challenge. Within a few days the Schematic Design contract was drawn up. Next, architect Randall Walter, landscape designer Tim Calabrese and the owner all met to walk the build site in snowshoes. The landscaper was brought so early because setbacks on the property were so tight, and the property so steep, site work and landscaping would need to be completed first as there would be no room to bring in heavy earth moving equipment once the home was up.

From there, the Bensonwood design and engineering teams finalized plans for the custom home in a few months and detailed construction documents were presented to the lender, who was then able to approve a combined construction and mortgage loan.

wall panel raisingThe home was fabricated off site into panelized assemblies and timber elements concurrent with site prep. Simultaneously with work by our in-house interior designer, Jenny Fulton, project manager Tony Poanessa coordinated the in-house teams, on-site sub contractors and just-in-time deliveries.

With all the pieces in place, the home’s shell was erected within a week’s time in August by our raising crew, headed by job captain Iver Bowen, and site supervisor Mark Williston. The completed home will be ready by October—a little over seven months after the client first visited Bensonwood.Wdnss_cropped_01

Randall Walter summarized, “Normally this process would take 12 to 18 months, but in this case, the stars aligned with the clients, their banks, the subcontractors, our suppliers, our schedule and the weather, so we were able to get everything done remarkably quickly.”

 

Customized Unity Xyla 212 Sits Softly on the Land

xyla 212

Artist’s rendering of our standard Unity Homes Xyla 212.

Dan Farrell and Melora Kennedy have long been interested in nature conservation. So when they wanted to build a healthy, comfortable, energy-efficient home — close enough to town that he could walk or bicycle to work—a friend, builder and energy consultant, Mark Snyder, suggested they call Unity Homes. Dan works for the Vermont Chapter of the Nature Conservancy as their Conservation Information Manager/GIS Analyst. Melora teaches preschool and kindergarten. The “GIS” in Dan’s title stands for Geographic Information Systems: a science which lets us visualize, question, analyze, interpret and understand data to reveal relationships, patterns, and trends. In the conservation context, GIS would come in handy in evaluating the impact his new home would have on his sloped, 8.9 acre parcel of land, with its old field species and natural plantings — some edible — as well as diverse wildlife crossings.Screenshot 2014-06-23 10.06.14 Unity’s low-waste off-site fabrication and rapid on-site assembly — coupled with its natural materials, extraordinary energy efficiency, and energy-sipping mechanical systems — will all help to reduce the carbon footprint on the sensitive landscape. Their Xyla 212, customized for a walkout, is heated and cooled with an air source heat pump and an optional ERV (Energy Recovery Ventilator) to condition air with minimal energy loss. Both HRV (Heat Recovery Ventilator) and ERV systems are vastly more energy efficient than plain ventilation systems or exhaust-only systems with no heat or energy recovery. Despite its higher up-front cost, Dan chose an ERV system for its edge in operating efficiencies, air filtration, degree of comfort (through greater humidification/dehumidification control) and environmental impact.

air pohoda ashp

The Air Pohoda ERV used in the Farrell home in a special housing devised by our Building Systems team.

Unity’s standard HRV system is designed to recover approx 80% of the heat in the air that is being exhausted from the house, while the ERV (Energy Recovery Ventilation system) is expected to recover over 90%. Given the ERV’s added efficiency, there would be a relatively short payback period on its premium cost over the standard HRV system. In comparing the ventilation systems, the ERV units are expected to save about 1315 kWh per year over the HRV system. At $0.15/ kWh, that comes to almost $200 per year at the current electric rate, with those savings continuing to rise as electricity rates increase. The Return On Investment calculator projects an 11-year payback on the $3,000 additional investment over the cost of a comparable HRV system.  (Source: EPA Greenhouse Gas Equivalencies Calculator.) IMGP7792But for Dan and Melora, it wasn’t just a matter of dollars and cents. Framing it more in conservation terms, the 1,315 kWh per year saved by their ERV over the HRV, is equivalent to 102 gallons of gas, 97 lbs. of coal or 21 barrels of oil. Saving that energy would be the carbon equivalent of 23 tree seedlings grown for 10 years or 0.75 Acres of forest grown in one year. The 2-bedroom, 1-bath Unity Xyla, with its super-efficient 1,028 SF first floor space plan and optional 939 SF walkout level, celebrates the lagom values at the heart of all Unity Homes. Roughly translated, lagom is a Swedish word meaning “not too much, not too little —  appropriately balanced.” The home is neither too big nor too small, but just right perched lightly on its steeply sloped site and in-balance with its surroundings. work in progress Xyla 212Entry is from the up-slope side (and future patio) directly into the living area, which is open to the eat-in kitchen and second bedroom. Down a short hallway and adjacent to bedroom two is the master bedroom and common bath. Dan and Melora plan to leave the ground floor, with its separate down-slope entry, unfinished for the time being, but it will eventually have a rec room and second bath. With the home fabricated off-site and assembled on-site over late spring/early summer, the Farrells expect to be in their home by mid August.