Aquatic Dreamhouse Required Fluid Construction Strategies

Pool-Centric Vision Posed Technical Challenges

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Faced with a significant technical challenge, Alfandre Architecture, PC and its construction company, EcoBuilders Inc., teamed up with Bensonwood to fabricate and install the large-span glulam timbers and insulated shell of this spectacular 6,000 SF timbered dream house — all built around a large 2,000 SF indoor pool — for their client, a retired couple in Putnam County, NY.

pool house living areaThe challenges included engineering the long timber spans of the pool room, humidity control and the sensitivity of the rocky build site, to name a few. Here, Bensonwood’s expertise in timber engineering, off-site fabrication of panelized assemblies and rapid on-site installation was instrumental in realizing the ambitious project with minimal disruption to the ecology of the home site.

The house, recessed into the bedrock of its 15-acre site, was designed by architect Rick Alfandre to complement its natural setting, with the pool room both anchoring the design and providing the homeowners with the physical, social and emotional benefits of their daily one-hour swim. To add to the ambiance, the light-drenched, four-bedroom, five-bath home has over 70 triple-glazed windows to draw the surrounding landscape into its interior.

pool in upstate ny dream houseGC and local construction company, EcoBuilders Inc. (owned and operated by Rick Alfandre) completed the foundation and walkout walls, first floor system, infill, window installation, mechanical systems, and finishes.

From this project, Bensonwood went on to contribute the timberframe and roof panels for Alfandre Architecture’s offices across the Hudson River in New Paltz, NY, for which Alfandre is seeking LEED Gold certification.

For more photos, visit our Houzz Page.

Bensonwood Featured in “The New Net Zero” by William Maclay

the new net zeroThe New Net Zero: Leading-Edge Design and Construction of Homes and Buildings for a Renewable Energy Future

Bensonwood is featured prominently in a new book on Net Zero building by renowned architect William Maclay. We collaborated with Maclay Architects as a member of the team which designed and built the award-winning net-zero Bosarge Family Education Center at the Coastal Maine Botanical Gardens. The LEED Platinum-certified center was Maine’s first net-zero institutional building.

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WILLIAM T. MACLAY, AIA, NCARB, LEED AP

The new threshold for green building is not just low energy, it is net-zero energy, and in The New Net Zero, sustainable architect William Maclay charts the path for designers and builders interested in exploring green design’s new frontier—net-zero energy structures generating as much energy as they use while remaining carbon neutral.

Since traditional American buildings account for roughly 40 percent of our total fossil energy use, the significance of net-zero building is growing increasingly important—among designers interested in addressing climate change as well as homeowners concerned about energy efficiency and long-term savings.

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The Bosarge Family Education Center at the Coastal Maine Botanical Gardens. Photo by Robert Benson

Maclay, an award-winning net-zero designer whose buildings have achieved high-performance goals at affordable costs, makes the case for a net-zero future; explains net-zero building metrics, integrated design practices, and renewable energy options; and shares his lessons learned on net-zero teambuilding with like-minded companies such as Bensonwood.

The comprehensive overview is accompanied by several case studies, which include institutional buildings such as the Bosarge Family Education Center, commercial projects, and residences.  Both new-building and renovation projects are covered in detail. Unity Homes is profiled in the book, as is our multi-layered Open-Built® system.

The New Net Zero is geared toward professionals studying net-zero design, but is also suitable for laypersons seeking inspiration and strategies for beautiful and renewably powered net-zero options.

On the Boards: Cape Cod Pool House

cape cod pool house

In keeping with this month’s “Everyone into the Pool” theme, here is a charming little pool house we are helping fabricate on Cape Cod.

Designed by Rebecca Elsy Ribeiro of D. Michael Collins, Architects, the energy-efficient building features classic colonial carriage house styling with cupola and a sheltered overhang.

Bensonwood is crafting the timberframe, insulated wall and roof panels, and installing the Marvin Ultimate windows and a Marvin outswing bifold door. The timberframe consists of Douglas fir glulam timbers for the main structure and for the exterior timbers​.

Kenneth Vona Construction, a company that very much shares Bensonwood’s values, will be the builder. KVC is not only one of New England’s oldest and most respected custom builders, it is also one of the greenest.

pool house elevationsTheir ideal six-sided building envelope is one that breathes, insulates against losses, sheds water away for sustainability and remains energy efficient and reusable. Like Bensonwood, KVC believes a commitment to environmental responsibility results in immediate payback and comfort.

timber frame design for cape cod pool houseD. Michael Collins, Architects is a small, but high-quality design firm established in Natick, Massachusetts, in 1987. They specialize in new custom homes, additions and renovations, small scale commercial, institutional and historic restoration projects.

Most of the firm’s projects are located in Massachusetts, but they also have projects in Maine, New Hampshire, Vermont, New York, Colorado, Florida and the Caribbean.

We’ll profile more design-build collaborations with D. Michael Collins, Architects and Kenneth Vona Construction in the months ahead.

Bensonwood Celebrates 11th Year Riding The Prouty to Fight Cancer

bensonwood beam team cyclistsIn our 11th year riding the Prouty, our 52 team members raised $11,000 for the Norris Cotton Cancer Center at Dartmouth-Hitchcock. Our team members ranged in age from 5 to 65+!

The 33rd Annual Prouty raised over $2.7 million from cyclists, walkers, rowers, golfers and “virtual” participants, like our West Coast sales rep., Marilyn Taggart, in Seattle.

finish lineMarilyn (below) rode the Iron Goat (aka Mosquito!) Trail, an old railroad bed in the Mt. Baker-Snoqualmie Forest in Washington State.

virtual prouty rider

Texas Prefab Lake House

austin texas lake house 1 An admitted This Old House fanatic, Matt Risinger had grown up watching the PBS television series when, in 1989, a program aired that would change his life. The Wickwire Barn Series—the second time Bensonwood had appeared on the long running home improvement program— featured Tedd Benson and an old barn being converted to a new house: a project Matt had dreamed of building for himself someday. It became the seminal moment in his decision to become the best builder he could be.

Mette Aamodt AIA and Andrew Plumb AIA

Mette Aamodt, AIA & Andrew Plumb, AIA

Fast forward nearly two-and-a-half decades, and architect Andrew Plumb of award-winning Aamodt / Plumb Architects in Cambridge, Massachusetts, is looking for a builder to help assemble and finish out a highly custom modern timberframe ranch home he designed for a special client he has known for years. The lakeside projectTEXAS PREFAB, expected to approach near Passive House standards, would have an aggressive build schedule of one year, and it needed to come in at a fixed budget—so Andrew knew it had to be done right. His first thought was to call Bensonwood for its expertise in the sustainable fabrication of high performance homes, and his second thought was to call green builder, Matt Risinger, now of Risinger Homes, to say Tedd Benson’s company would be fabricating and installing the home’s shell. With the name “Benson” still fresh in his mind after a quarter century, Matt jumped at the opportunity. The home plan, viewable on the Aamodt / Plumb website, is a interpretation of the Texas Ranch vernacular, with two gabled buildings joined by a light-filled entry hall. Designed for a young family, this prefab home strives to create a relaxed, contemporary feel through the use of natural and reclaimed materials, ample daylighting and a thoughtful relationship to the site.

MATT RISINGER

Austin, Texas green builder Matt Risinger

“We sought to create a warm modern atmosphere through the interplay of simple forms, materials and natural light,” says Plumb. The play of the modern and rustic is achieved through material choices and elemental forms. Japanese (Shou Sugi Ban style) charred wood siding, mesquite and ash flooring, and an oversized FireRock masonry chimney and fireplace add a dramatic touch both inside and out. texas green prefab architects renderingThe light-filled open interior, with its elegant but simple timberframe, richly-finished flooring and high-end fixtures, perfectly complements the striking exterior while framing the surrounding views. Matt Risinger asserts that, “The most sustainable house is a pretty one. Architect-designed houses will be loved and cared for because they are beautiful. Ugly houses will fall into disrepair and be torn down eventually.” fireplaceBeyond the aesthetics, this house was designed to coast through the hot parts of the day with little need for air conditioning. This is achieved through rigorous attention to air sealing and our panelization process using super-insulated walls. All the exterior claddings are installed over a rain-screen air gap. The roof, wood siding and even stucco have an air gap behind them so that the potential for water intrusion over the life of the building is minimized. Risinger installed super-efficient mechanical equipment to make the best possible use of the resources consumed. 95%+ efficiency gas equipment, super high-efficiency AC, Ultra-Aire Split Dehumidifier prevents mold and allows the owners to keep thermostat settings high when the building is unoccupied.YOUTUBE TIMELAPSE IMAGE You can watch Matt Risinger’s YouTube video of the home being assembled here. Once the project is completed and finish photos become available, we will revisit this home to detail its space plan. Stay tuned.

Sunday River Ski Retreat: The Best of All Worlds

Tedford ElevationSome ski homes high on the mountain have beautiful views down the valley. Others near the base lodge typically have great views up the slopes. This timberframe home at The Glades at Ridge Run, a new slopeside residential neighborhood at Sunday River Resort in Newry, Maine, captures both.

Situated in the western mountains of Maine just three hours from Boston, Sunday River Resort has long been one of New England’s most popular four-season playgrounds, but what is so special about the property that owners Meredith and Jamie found here is that it sits uniquely midway up the mountain with expansive views above and below.

Though Meredith and Jamie had just completed an extensive renovation on another home and weren’t anxious to begin a new construction, this was the first time a ski-on, ski-off home opportunity was available at Sunday River, so the couple knew they had to jump on it. They were also motivated to replace an old beloved, but small, ski lodge they had outgrown. Sensitive to the feeling of transplanting their relatives away from a getaway that had been in the family for years, they wanted an open concept floor plan with the feel of a true home. They also wanted to maximize family interaction, and minimize the size of the house to facilitate that function—as well as for aesthetic and environmental impact motives.

sunday river family ski lodge renderingPast renovations had taught Meredith and Jamie to be flexible but decisive, which helped in this first new house project. They also knew from experience that “design by committee” was something to be avoided, rather it was better to create a team dynamic between client and architect that respected roles and responsibilities, but also valued input from all parties. The mutual trust that developed allowed changes to be made fluidly and without conflict.

The Bensonwood design team of Randall Walter, Curtis Fanti and Dave Levasseur, all avid skiers in their own right, were excited to create this special place from a perspective of years spent skiing and snowboarding. Their personal insights proved invaluable in informing practical aspects of the design.

The architectural review process at the resort and the corresponding design standards requires development that complements the surrounding natural setting; minimizing the impact on the landscape while allowing for individual freedom of design to suit the needs of each homeowner. A common theme, described as a Northeast Cottage with Adirondack and Shingle Style influences, dictates the use of building materials, colors, landscaping and building style at the resort. The style is best illustrated in Summer Cottages in the White Mountains by Bryant F. Tolles, Jr. (2000), in which the use of native materials blended with natural colors provides an effective link to both the local environment and the great cottage architecture of the early 20th century.

Sunday river ski lodgeWorking closely with the clients, the resort, the civil engineering firm Main-Land Development Consultants, Inc., and the town zoning board, Randall was able to design the energy-efficient home into a challenging site with steep terrain and protected wetlands. He was able to navigate the regulations and arrive at the design—a traditional Adirondack timber lodge style with a modern twist on the gables to accommodate the views—in a way that pleased all the parties involved. In the end, the review board process was easy and the owners got a home that fit their needs and respectfully fit the mountain landscape.

Another welcome test for Bensonwood is the truncated construction timeline. With designs finalized this past spring, the owners wanted to ski from the home this coming winter. Anxious to prove that even a custom 3,900 SF mountain home on an undeveloped site could go up in record time with our Open-Built® systems and offsite fabrication, the Bensonwood team embraced the challenge. Rapid onsite assembly will also help cut build times in half over conventional construction, effectively giving the homeowners an entire extra season to enjoy the resort.

ski deckLike many of Bensonwood’s mountain and shore homes, the house features gable roof lines, with one important distinction: these gables, dormers and bump outs will have asymmetric rooflines that permit both mountain and valley vistas as well as views of arriving and departing skiers. These roof angles, along with the heavy, rough sawn, red cedar clapboards, work to give the exterior its distinctive look: at the same time both traditional and contemporary, while the property’s southern exposure allows for plenty of natural daylighting and passive solar gain.

On the inside every detail of the sanctuary, which will accommodate three generations of family, has been strategically planned. The owners wanted to maximize the use of space, and that included the kids’ space on the ground level, with the fun feel of a ski resort locker area. The ground floor has a rustic lumberjack-inspired kids zone, with a mud room off the garage, an open play area, a game room, a guest bedroom, a bunkroom with three beds, and facing his and hers bathrooms.

The first floor has a large open space plan with cathedral ceiling and a gathering area across from the kitchen/pantry and adjacent to the dining area. The dining room will have a long, farmhouse-style table with benches accommodating 10 or more. The second floor plan has three bedroom suites, each with their own bath, and a balcony open to the gathering area below.

sunday river ski lodge renderingPerhaps the most unique feature of the project, however, is a very innovative ski-on, ski-off deck. The custom deck required Randall to create a multi-functional outdoor living space with views up and down the mountain in a style that also satisfied design review board restrictions. His solution was adjust the roof pitch and angles so skiers on the deck will still be able to enjoy the views, as he had done on the main house.

Mindful of the homeowners’ sensitivities to limiting the home’s size, he placed the deck atop the garage so skiers will have easy to the home’s bathrooms and kitchen on the main floor when they ski home at lunchtime. Unique features include a hot tub—not tucked away in a secluded spot as is often seen—but in the open air on the sheltered ski deck so all guests have ready access. There are also ski and snowboard racks, overhead heating elements, a fireplace and a hot tub on the deck.

FLOORPLANOne of the most creative elements of the home is one the clients devised. Rather than the traditional guest book for visitors to sign, the couple will immortalize them with a round timber into which they can carve their names and the dates they stay, creating a family legacy crafted in wood that will last for generations—just like the home.

Architect Randall Walter predicts that, like many vacation homes Bensonwood has crafted over the past 40 years, this house will be used much more than originally intended, because families often discover they enjoy spending time in them so much more than in their primary residence.

 

 

 

Project Update: A Solar Studio

studio-001When Keene, New Hampshire photographer Steve Holmes wanted a studio space, he was driven by a lifestyle decision to connect his business to family and home. He also wanted more touch points for an enhanced client experience, where they could initially meet Steve, discuss the shoot, be photographed, then review the finished work.

studio-003Holmes, who specializes in portrait and wedding photography, came to Bensonwood through a recommendation from a friend for whom we recently built a home in Idaho. Holmes knew what he wanted for his studio and provided Bensonwood architect Randall Walter with Adobe Illustrator sketches of his ideas.

The Holmes Studio as completed complements the local vernacular; the exterior is a traditional shed-barn design, while the interior has a clean, contemporary look with a more refined feel. It features high ceilings to accommodate professional lighting and ample windows to allow plenty of soft, natural light from the north side into the studio space.

studio-002The versatile 1,224 square foot space features a covered porch and a greeting room to meet with clients and show them portraits, a bathroom, dressing room, workshop and storage space. A large, rigid projection screen on the back of the massive sliding, barn-style door dividing the office and studio spaces was Steve’s idea, which woodworking team leader Kevin Bittender made a reality in Douglas fir, customized with Better Barns hardware and a low-VOC finistudio-005sh.studio-004

Because of his engagement in the process, Steve found the design-build process very enjoyable. He especially likes the feature of the 3,000 pound single beam that spans the length of the building, adding a subtle nod to the rustic New England vernacular and balancing the contemporary interior design with the heavy timbers for which Bensonwood is so well known.

Solar SourceIMG_4837 in Keene, New Hampshire supplied the grid-tied photovoltaic system that, over a year, produces more electricity than the studio needs. Holmes says he really enjoys watching his electric meter spin backwards as the 13.85 kW solar electric system feeds energy back to the utility.IMG_4838

A White Mountains Contemporary

Q&A with Owner/Builder Jeff Gilbert

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How did you learn about us?

“I am Vice-Chair of the board of the non-profit New Hampshire Preservation Alliance and last fall we attended a retreat which toured  Southwestern NH, stopping at the Bensonwood Woodworking Shop in Alstead. While there, Tedd Benson showed up and gave an engaging talk on Bensonwood’s blend of craft and technology to build better houses. That eventually led to continued discussions with Tedd and (Bensonwood architect) Randall Walter on a home project I was working on in the White Mountains.”

What about Bensonwood resonated with you?

“I had a generic interest in utilizing computer technology in the integration of design and systems. The flexibility implicit in Bensonwood’s design and fabrication appealed to me. I was especially interested in Bensonwood’s approach to building systems: craftsmen-created with superior fit and finish, all leading to energy-efficient and environmentally friendly homes. The whole concept of applying technology to the home to make a better product interested me.”

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How did you get interested in building science?

“For a while, after law school in 1971, I moonlighted for Emil Hanslin & Tony Hanslin of Yankee Barn, selling lots at the Eastman Four Season recreational community in Grantham, NH, when I wasn’t doing my day job as a lawyer. I became interesting in building systems and off-site fabrication, as a better approach to building homes.”

“Later I became interested in the fabrication of homes and followed Acorn Deck House and others.”

How did you arrive at the distinctive design for your home?

“I had been working with an architect to design a contemporary home, but was looking for a more  overtly contemporary and distinctive design. Working with Randall Walter and Tim Olson, we were able to achieve this through the use of  dramatic shed roofs  and glass curtain walls.”

How interested were you in energy performance”

smallGilbert_7“In one of my conversations with Tedd, he mentioned that Bensonwood homes, properly sited, could maintain 42 degrees F in the dead of a northern New England winter—with the heat turned off! This appealed to me because we’ll only live part of the year in our White Mountain home. Also, with the low load of the building envelope, I can use a relatively small forced air HVAC system.”

Tell me about the property and the siting of your house.

“The house is sited south and east to take advantage of the spectacular 180 degree view overlooking the jewel of the state park system: Franconia Notch and Ridge, Mt. Lafayette, Mt. Liberty, Haystack Mountain, and Cannon Mountain ski area and, further to the east, Mount Washington and the Presidential Range. This southeast exposure will also take advantage of passive solar.”

smallMBR Glass Porch_2“My wife, who had grown up in the Littleton area and I  bought the property from a next door neighbor, who happened to be her choir teacher in school. The land abuts a two-acre conservation parcel that is a lupin field.”

How have you found working with Bensonwood so far?

“It’s been a collaborative experience: working harmoniously to develop the design. And as far as flexibility goes, being a developer, I like that I could get the high quality shell from Bensonwood, and then general contract the job myself. That really made sense for me.”

 

jeffrey-gilbertJeff Gilbert is a businessman who graduated from Dartmouth College and the University of Pennsylvania Law School. He practiced law for 14 years, and thereafter spent a number of years as an investment banker. Currently, he is one of the two principals of W.J.P. Development, LLC that owns and manages three community shopping centers in New Hampshire. Since 2000, Mr. Gilbert has been active in politics, serving as a NH State Representative until 2005. From 2002 to 2004, he was Vice Chairman of the Ways & Means Committee of the New Hampshire House of Representatives, Chairman of the State Revenue Estimating Panel, Chairman of the Joint House and Senate Economic Development Study Committee, and a member of the joint House and Senate Higher Education Oversight Committee. Mr. Gilbert presently serves the State as Treasurer of the Port Advisory Council and as a member of the State Parks System Advisory Council. He is Chairman of the Board of Trustees of New Hampshire Public Broadcasting and President of the Board of Trustees of The Housing Partnership, a local organization providing affordable and workforce housing in the seacoast region. He is also Vice Chairman of the Board of Directors of The New Hampshire Preservation Alliance and a member of the Board of Trustees of the Portsmouth Athenaeum. Mr. Gilbert has three grown children and resides with his wife in Rye, New Hampshire.

 

Bensonwood Featured in History Channel Special

Bensonwood is proud to have been featured on a new two-hour H2 special: “Hidden History In Your House,” which premiered May 22nd. Host  Kevin O’Connor traveled the country uncovering the house as a technological time 1012574_401779406626551_5193879631165858028_ncapsule centuries in the making. Kevin peels back the houses we live in to reveal the surprising ways that the story of America and the history of the world are hidden inside.

The This Old House crew spent a very long, but very fun day here with Tedd and associates talking timber frame history, from harvesting the forests of the eastern woodlands to finishing and raising the timbers of a colonial home. It was also a wonderful opportunity for us to reunite with our old TOH  friends including director Thomas Draudt, cinematographer Jay Maurer and Kevin O’Connor. It’s hard to believe it has been six years since our Weston House project for the 2008 season, a new prefab, eco-friendly home reminiscent of barns built centuries ago.

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Rising Star, Builder Shawn Brown

shawn_brownPLACEHOLDERWhen Shawn’s high school Building Trades instructor, Chris Moore, told him of a job opening at Bensonwood, he jumped on it. Unlike some of his fellow classmates, Shawn wasn’t taking every shop course he could merely for the credits. He wanted to become a great builder. Now, coming up on his one year anniversary at Bensonwood/Unity Homes, Shawn gained valuable experience framing and sheathing panels in our Building Systems shop and traveling to regional job sites assembling the highly fabricated, panelized elements into home shells.

Since joining the company, Shawn has been amazed at how far building science has come and is eager to learn every aspect of Bensonwood’s processes. He especially likes working a few weeks in a controlled shop setting and the next week or two at an exotic job site. According to Shawn, “It’s never dull, and it’s really exciting seeing these amazing homes come together on site in a matter of days knowing the precision of the fabrication made it possible.”

Hungry for new experiences, Shawn noted, “I’ve gotten to travel to picturesque, distant, and often challenging job sites doing what I love to do.” These have included building projects as varied as a beautiful shore home in Gloucester, MA, “within a stone’s throw from the ocean,” a religious retreat in Woodbourne, NY, “with the (January) temperatures dropping to 20 below,” and most recently, a high-performance Unity Zūm home in Asheville, NC.

This summer, as a testament to his enthusiasm and quality of work, Shawn will go on site for the first time as a job captain to assemble a Unity Homes Xyla. “They’ll be an experienced job captain looking over my shoulder,” he confided, “but I’ll be responsible for raising the home’s weather-tight shell.” With Bensonwood’s ongoing culture of continuous learning, it won’t be long before he’s looking over the shoulder of some new kid with dreams of becoming a great builder.